{"id":21377,"date":"2023-05-03T13:38:12","date_gmt":"2023-05-03T10:38:12","guid":{"rendered":"https:\/\/fractory.com\/?p=21377"},"modified":"2024-01-26T13:16:03","modified_gmt":"2024-01-26T11:16:03","slug":"types-of-welding-joints","status":"publish","type":"post","link":"https:\/\/fractory.com\/types-of-welding-joints\/","title":{"rendered":"5 Types of Welding Joints Explained"},"content":{"rendered":"
Welding joints are the connections between two or more pieces of metal (or plastic<\/a>) that are created during the welding process. The weld joint design complements the weld structure, the welding technique and the material. Implementing specific weld joints for a project is crucial as it is one of the main factors that will determine the strength and quality of the finished product.<\/p>\n Take a dive into the different types of welding joints, each with its own unique characteristics, suitable for various applications.<\/p>\n Force, load, thickness, resistance and aesthetics are some of the contributing factors when it comes to determining suitable welding joints for a project. These joints may also be influenced by the type of welding process<\/a> as some processes are better suited for welding in certain positions.<\/p>\n There are five main welding joint types<\/strong> used across the welding industry:<\/p>\n <\/p>\n Butt joints are one of the most common types of welding joints and are often used in the piping, construction, and fabrication sector. Flat pieces of metal are laid parallel with their edges touching or at a 135\u00b0 to 180\u00b0 angle from each other. Correctly formed butt joints where the weld metal fully penetrates the joint with complete root fusion achieve good mechanical strength, while poor welding techniques can lead to failure from incomplete penetration, burn-through, cracking or distortion<\/a>.<\/p>\n Butt joint welding requires little to no edge preparation. Applications that require edge preparation of the edge joints would typically require specific bevel angles depending on the project’s scope. The design of a butt welding joint will greatly depend on the material thickness, backing material, edge preparation, and overall fit.<\/p>\n For thicker materials, a square butt joint might not be able to do the trick anymore and it becomes unavoidable to utilise some kind of groove to ensure a sound weld with proper penetration.<\/p>\n Butt joints can be subdivided into the following groove welds:<\/p>\n Square groove<\/p>\n<\/li>\n Single or double bevel groove weld<\/p>\n<\/li>\n Single or double J-groove weld<\/p>\n<\/li>\n Single or double U-groove weld<\/p>\n<\/li>\n<\/ul>\n <\/p>\n Tee joints are done by welding two perpendicular pieces of metal, forming a T-shape intersecting at approximately 90\u00b0. Tee joint is considered to be a type of fillet weld and they are also formed when welding a pipe onto a baseplate.<\/p>\n It is mostly used on structural steel<\/a>, equipment manufacturing, and tubing since it requires little to no preparation while effectively achieving optimal mechanical strength. Fillet welds account for roughly around 70% of all joints created by various arc welding methods, such as MIG, TIG<\/a> and stick welding<\/a>.<\/p>\n Tee joints may be welded on one side where the load will be applied or at both ends to achieve maximum strength. The design of tee joints makes them susceptible to lamellar tearing since it is restricted between the two workpieces.<\/p>\n Tee joint design would vary depending on the material thickness, edge preparation, and work angle. Tricky work angles also exclude some types of welding methods.<\/p>\n Tee joints can be subdivided into these weld types:<\/p>\n Bevel groove weld<\/p>\n<\/li>\n Fillet weld<\/p>\n<\/li>\n Flare-bevel-groove weld<\/p>\n<\/li>\n J-groove weld<\/p>\n<\/li>\n Melt-through weld<\/p>\n<\/li>\n Plug weld<\/p>\n<\/li>\n Slot weld<\/p>\n<\/li>\n<\/ul>\n <\/p>\n A lap joint is a modified butt joint more suited for materials with varying thicknesses. This is formed by overlapping the metals, forming an angle of 0-5\u00b0. Lap joints are common in the repair and sheet metal industry<\/a>, wherein thin metals are used.<\/p>\n Welding joints using this method adds more reinforcement to the weld, given that it is properly done with no gap between the overlapping metals. Corrosion<\/a> and lamellar tearing are the leading causes of failure when using this joint.<\/p>\n Here are the welding styles for lap joints:<\/p>\n Bevel-groove weld<\/p>\n<\/li>\n Flare-bevel-groove weld<\/p>\n<\/li>\n J-groove weld<\/p>\n<\/li>\n Slot weld<\/p>\n<\/li>\n Spot weld<\/p>\n<\/li>\n<\/ul>\n Welding Joint Types<\/h2>\n
Butt Joint<\/h3>\n
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Tee Joint<\/h3>\n
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Lap Joint<\/h3>\n
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